PJ 220-Swellable PU Sealant
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  • PJ 220-Swellable PU Sealant

PJ 220-Swellable PU Sealant

Swellable sealant is a single-component, hydro-swelling mastic designed for caulking and sealing smooth and rough construction joints as well as pipe penetrations, even in wet or underwater applications.

Product description

Field of Application:

  • Sealing of joints in in-situ cast concrete for wet and underwater applications.
  • Sealing of joints between precast segments in wet or underwater applications (e.g., manholes, box culverts, cable ducts, and pipes).
  • Sealing of locks between sheet piles.

 

Features:

  • Special formulation allows application on wet surfaces or underwater.
  • Solvent-free formulation.
  • Excellent adhesion to various materials, including concrete, PVC, HDPE, steel, fiberglass, and more.
  • Outstanding filling and adhesion properties, providing effective sealing of cracks and voids on lightly humid, smooth, or rough surfaces.
  • Expands up to 300% of its original volume when in contact with water.
  • Flexible system that adapts to the irregular surfaces of the substrate.
  • Easy application using a standard caulking gun.
  • Durable: Outlasts the lifespan of the construction.
  • Provides good chemical resistance.
  • Resistant to petroleum products, mineral oils, vegetable oils, and greases.

 

Advantages:

  • Swellable Sealant is a one-component, gray, polyurethane-based, elastic, hydro-swelling mastic. It is supplied in cartridges and aluminum sausages and is designed for sealing expansion joints and pipe penetrations.
  • Swellable Sealant cures and swells in the presence of moisture. The curing time depends on temperature and humidity conditions; higher relative humidity (RH) and temperature will shorten the curing time. The sealant typically becomes firm within 24 to 36 hours.
  • Performance is not affected by curing time, ensuring reliable sealing even in varying conditions.

 

Application:

Swellable sealant should preferably be applied to a dust-free concrete surface. The surface may be rough or smooth, moist, or dry. For underwater or very wet applications, ensure that the concrete is cast within 6 hours after application to prevent premature swelling of the sealant.

1. Preparation of the Caulking Gun:

  • Place the sausage into the empty tube of the caulking gun.
  • Cut off 1 cm from the top of the sausage.
  • Close the tube and install the nozzle.
  • Cut the nozzle diagonally at the appropriate position for application.

2. Application:

  • Apply Swellable sealant in an uninterrupted band with a minimum width and height of 10 mm, using the caulking gun.
  • Place the mastic band in the middle of the joint or prefab element, ensuring a minimum concrete cover of 7 cm.

3. Fresh Concrete Application:

  • Ensure the Swellable sealant is covered by at least 7 cm of concrete on both sides. This prevents cracking caused by the expansion pressure during the swelling process.

 

Technical Data

Property Value
Solids 95%~97%
Uncured
Viscosity Gel/paste
Density(at 20℃) Approx.1.4kg/dm³
Surface dry time 2.5h
Cured(7 days at 25℃,10mm thick)
Swelling capacity in contact with water Swells to approx.320%of its original dry volume.

 

Appearance:

During application pasty, after curing rubbery.

Color: black, grey,

 

Packing and Storage:

600ml/Sausage   20 sausages/box

12 months in a dry place at temperatures between 5℃ and 30℃ 

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